7 Types of imapct devices are available for all mitech portable hardness testers and their special applications.
Impact Device D
Universal standard unit, for majority of hardness testing
Imapct Device DC
Extrmely short impact device,spring loaded with a special stick. Used in very confined spaces, e.g. in holes,cylinders or for internal measurements on assembled machines.
Impact Devices C
Reduced impact energe, appoximately 1/4 of D type. Applications: surface hardened components, coatings, thin walled or impact sensitive components (small measuring identation).
Impact Device D+15
Particularly slim front section and with measuring coil moved back; Hardness measurements on grooves and on recessed surfaces.
Impact Device DL
Needle front section, diameter 4.2 mm, length 50 mm, measurements on extremly confined spaces.
Imapct Device E
Synthetic diamond test tip (approximately 5000 HV), For measurements on extremly high hardness range (always in excess of 50 HRC/ 650 HV), tool steels with high carbide content inclusions. For measurements up to 1200 HV.
Impact Device G
Enlarged test tip, increased impact energy (approximately 9 times that of type D), low demands for measuring surface, for measurements in Brinell only (Max. 650 HB). Applications: solid components, e.g. heavy castings and forgings.
Measuring range of impact devices
Material
Method
Impact device
D/DC
D+15
C
G
E
DL
Steel and cast steel
HRC
20~68.5
19.3~67.9
20.0~69.5
22.4~70.7
20.6~68.2
HRB
38.4~99.6
47.7~99.9
37.0~99.9
HRA
59.1~85.8
61.7~88.0
HB
127~651
80~638
80~683
90~646
83~663
81~646
HV
83~976
80~937
80~996
84~1042
80~950
HS
32.2~99.5
33.3~99.3
31.8~102.1
35.8~102.6
30.6~96.8
Cold work
tool steel
HRC
20.4~67.1
19.8~68.2
20.7~68.2
22.6~70.2
HV
80~898
80~935
100~941
82~1009
Stainless steel
HRB
46.5~101.7
HB
85~655
HV
85~802
Grey cast iron
HRC
HB
93~334
92~326
HV
Nodular cast iron
HRC
HB
131~387
127~364
HV
Cast aluminium alloys
HB
19~164
23~210
32~168
HRB
23.8~84.6
22.7~85.0
23.8~85.5
BRASS(copper-zinc alloys)
HB
40~173
HRB
13.5~95.3
BRONZE(copper-aluminium/tin alloys)
HB
60~290
Wrought copper alloys
HB
45~315
Available type of impact device
DC: Test hole or hollow cylindrical
D+15:
Test groove or reentrant surface
C:Test small, light, thin parts and surface of hardened layer
G:
Test large, thick, heavy and rough surface steel
E: Test super high hardness material
DL: Test slender narrow groove or hole
Specifications of impact devices
Type of impact device
DC(D)/DL
D+15
C
G
E
Impacting energy
Mass of impact body
11mJ
5.5g/7.2g
11mJ
7.8g
2.7mJ
3.0g
90mJ
20.0g
11mJ
5.5g
Test tip hardness:
Dia. Test tip:
Material of test tip:
1600HV
3mm
Tungsten carbide
1600HV
3mm
Tungsten carbide
1600HV
3mm
Tungsten carbide
1600HV
5mm
Tungsten carbide
5000HV
3mm
synthetic diamond
Impact device diameter:
Impact device length:
Impact device weight:
20mm
86(147)/ 75mm 50g
20mm
162mm
80g
20mm
141mm
75g
30mm
254mm
250g
20mm
155mm
80g
Max. hardness of sample
940HV
940HV
1000HV
650HB
1200HV
Mean roughness value of sample surface Ra:
1.6μm
1.6μm
0.4μm
6.3μm
1.6μm
Min. weight of sample:
Measure directly
Need support firmly
Need coupling tightly
>5kg
2~5kg
0.05~2kg
>5kg
2~5kg
0.05~2kg
>1.5kg
0.5~1.5kg
0.02~0.5kg
>15kg
5~15kg
0.5~5kg
>5kg
2~5kg
0.05~2kg
Min. thickness of sample Coupling tightly
Min. layer thickness for surface hardening
5mm
≥0.8mm
5mm
≥0.8mm
1mm
≥0.2mm
10mm
≥1.2mm
5mm
≥0.8mm
Support rings
No.
Type
Remarks
1
Z10-15
For testing cylindrical outside surface R10~R15
2
Z14.5-30
For testing cylindrical outside surface R14.5~R30
3
Z25-50
For testing cylindrical outside surface R25~R50
4
HZ11-13
For testing cylindrical inside surface R11~R13
5
HZ12.5-17
For testing cylindrical inside surface R12.5~R17
6
HZ16.5-30
For testing cylindrical inside surface R16.5~R30
7
K10-15
For testing spherical outside surface SR10~SR15
8
K14.5-30
For testing spherical outside surface SR14.5~SR30
9
HK11-13
For testing spherical inside surface SR11~SR13
10
HK12.5-17
For testing spherical inside surface SR12.5~SR17
11
HK16.5-30
For testing spherical inside surface SR16.5~SR30
12
UN
For testing cylindrical outside surface, radius adjustable R10~∞